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Storm-damaged Arena Roof Finds New Life in Recycled Walkway

Carver-Hawkeye Arena

The University of Iowa’s Carver-Hawkeye Arena hosts some of the most intense athletic competition in the country, seating 15,500 college basketball fans and serving as a venue for concerts, sports camps and commencements. But when a hailstorm and a tornado came to town on the same day, the arena itself was confronted by a powerful competitor that damaged the 25-year-old roof.

Although UI had been planning to phase in a new system due to the roof’s advancing age, the storm damage called for an immediate roof replacement, and it needed to be done in two months to avoid delaying the start of the fall basketball season.

To continue the tradition of longevity and high performance, UI’s roof consultants recommended a Sarnafil vinyl EnergySmart Roof® to replace the older Sarnafil membrane. Copper brown flashing membrane on the truss column bases complemented the roof’s distinctive exposed Cor-Ten steel trusses for an especially aesthetic profile.

And the plan came with another appealing component: Sika Sarnafil could recycle the old vinyl membrane into roofing walkway membrane, a more cost effective choice than paying for dumpsters and the associated tipping fees at a landfill – and certainly more environmentally friendly.

In the commercial, low slope roofing market, vinyl is the only material with an established recycling system in place. And because it is a thermoplastic, vinyl can be reprocessed and recycled repeatedly into new products, including roofing membranes. All it requires is a recycler and the technology to process the material into new membranes and roofing accessories, which Sika Sarnafil has.

While the new roof was being installed, the old one was rolled up, sent to a Cedar Rapids recycler for grinding, and then returned to Sika Sarnafil to be processed into the new roofing membrane products. Fabricated with an aggressive tread to protect both the roof and the roofer, Sarnatred walkway membrane had historically been manufactured of virgin vinyl. But half of the content of these pads is recycled.

Despite the narrow timeframe and the added recycling component, the project was finished in one phase and ahead of schedule. “Now that we’ve handled one recycling project, I think we will look into this for other jobs,” said the project’s contractor, Byron Warnick, president of CEI Roofing of Dallas, Tex. “This will be something owners will want to be a part of.” UI’s project engineer, Jeff Hayes, concurred. “It’s a win-win situation for everyone,” he said.

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